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Promote the development of China's manufacturing six standard
Release time:2014.05.17 News source:Taizhou Enhong Machinery Manufacturing Co.,Ltd.tie rod end,rack end,ball joint,stabilizer link,drag link Browsing number:
 

First, the importance of the development of advanced manufacturing

    Advanced manufacturing in the traditional manufacturing industries based on the absorption of information networks , advanced materials and the latest achievements of technology and modern management , widely used in product design , manufacturing, marketing and management , new modern service industry of the whole process . Advanced Manufacturing located in the most high-end manufacturing value chain , with advanced technology , knowledge-intensive, added value, good growth , driven and strong features , both important manifestation of the comprehensive national strength and core competitiveness , but also the future of China's economy development led forces.

    Well , according to David tie rod end is understood that the development of advanced manufacturing industry is responding to new technological revolution , shaping the industry competitive advantage of new strategic options . Currently, a new round of technological revolution advances, manufacturing profound change in the development model , the accelerating pace of industrial integration , new industry competition pattern begins to form. Developed countries have introduced strategic planning, advanced manufacturing forward layout , such as the United States in 2012 to develop "advanced manufacturing national strategic plan " to strengthen research and development capabilities , the new generation of information technology , rapid prototyping and manufacturing , intelligent manufacturing , bio- manufacturing and other fields have been obvious leader ; Germany in 2013 launched the " " industry 4.0 " strategy", actively seeking key industrial technology in a leading position . The rapid rise of emerging countries , and vigorously promote the development of advanced manufacturing industry through government policy and actively seize the huge market for the future of advanced manufacturing , such as Brazil announced the " industrial power plan," India promulgated the " National Manufacturing Policy " , and so on. With the popularization and application of dynamic changes in comparative advantage and industrial robots, intelligent manufacturing equipment , advanced manufacturing areas to developed part of the return of "reverse transfer" trend emerged. Coming period , around the international market, technology , capital and transfer of industry competition will become more intense , China must accelerate the development of advanced manufacturing , but no smoke relates to win a national battle for the future of the commanding heights of industry .

    Accelerate the development of advanced manufacturing industrial transformation and upgrading , a necessary requirement to build an upgraded version of the Chinese economy . In recent years, the development of China's manufacturing power , comparative advantages and the external environment has undergone profound changes , expansion , investment-driven , foreign -oriented model unsustainable. China's rapid economic growth driven past the traditional industry overcapacity contradiction, an urgent need to speed up industrial restructuring , investment structure guided through the development of advanced manufacturing to high-tech industry changes. In promoting economic growth , resource factor cost of labor, land and other continuous improvement , supply conditions are factors change significantly , the traditional elements of the price advantage is gradually disappearing , rising factor costs demands that China must develop advanced manufacturing, promoting the value of manufacturing chain -end transfer. Also, continue to highlight the problem of environmental pollution , industrial green development is imminent , the traditional extensive mode of economic development must be accelerated to advanced manufacturing as the representative of intensive conservation, green carbon , a new model of sustainable development changes. At present, China has entered the deepening of reform and opening up, accelerate structural adjustment and the transfer of crucial way to improve the quality and efficiency of the steady growth in advanced manufacturing plays an important mission. Taken together , solve the economic and industrial development of the problem fundamentally , the key is to accelerate the development of advanced manufacturing , advanced production capacity to improve the ratio , promote industrial restructuring and upgrading , strengthening the foundation for economic and social development .

    Development of advanced manufacturing is the implementation of innovation-driven development strategy , an important starting point to enhance national competitiveness . Advanced manufacturing is an important carrier of technological innovation, the innovation of the most active areas of the most concentrated , but also be fertile ground for innovation and practical application . First, advanced manufacturing enterprise R & D investment is the main force for innovation and provide a lot of financial support. 2012 National R & D expenditure 1.02984 trillion yuan , accounting for 1.98% GDP , while corporate R & D expenditure reached 762.5 billion yuan , accounting for 74% of all funding . Second, advanced manufacturing is the main bearer of technological innovation, is the most concentrated areas of innovation . These high-performance computing in China in a series of major innovations manned spaceflight, nanoscience, quantum information , life sciences and other cutting-edge fields made ​​mostly from advanced manufacturing . Again, enterprise innovation with advanced manufacturing technology is more intensive, more competitive , longer chain , characterized by a higher degree of concentration , is an important symbol of national innovation ability. Currently, only adhere to the development of advanced manufacturing and innovative country unite to build a strong foundation for China's participation in global competition .

    Second, the main problems existing in the development of advanced manufacturing

    After 30 years of rapid development , China has become an advanced manufacturing country, some products technical level leapt to the world , and a number of international operations ability of backbone enterprises , the formation of a number of industrial agglomerations have an important influence . But we must also recognize that China is still a wide gap between the advanced manufacturing industry with the world advanced level.

    Industrial technology innovation capability is weak. China's manufacturing enterprises widespread low R & D investment , innovation is not strong issue. Thomson Reuters named the " Global Innovation Enterprise hundred " list ,2011- 2013 Chinese enterprises selected for three consecutive years without one . In 2012, the number of international patent applications Contracts (PCT) is approximately U.S. 1/ 3, and the same family of patents, patent cross-licensing , low patent influence. Our large number of companies to introduce technology , assembly -based, high dependence on foreign technology for more than 50 %, export value-added products and technical content is not high. Meanwhile, the prevalence of regional R & D centers , " small" , repeated construction , research and development efforts scattered, small coverage area , the situation is light weight application development . Major technological innovation in the critical , subversive impact on the future development of China's leading edge and vulnerable position in stark contrast to European and American countries .

    Core parts, key equipment and other infrastructure is not strong. For a long time , China's industrial policy on the basis of sex , ancillary products seriously enough , many of the key base material , the core infrastructure components dependent on imports. 95% of high-end CNC system , 80% of the chips , almost all high-end hydraulic components , seals and engine to rely on imports, so that these industries become assembling industry , low value-added products . Domestic wind turbine drive gear warranty period is 2 years and life in general foreign products in more than 20 years , bearings and bolts butt all imported from abroad. High-end machinery and equipment main bearings average life of about 300 hours , the equivalent of the last century, only 1% of the United States of the 1960s , and the fault -prone . Weak base and enhancing our ability to limit the ability of advanced manufacturing machine .

    Well , according to David tie rod end was informed that the international competitiveness of large enterprises should be improved . As a leader in the development of advanced manufacturing industry , China's large enterprises have achieved rapid development in recent years , but compared with their foreign counterparts , the gap is still evident. First, weak profitability . In 2012, Apple's gross profit was $ 41.7 billion , while China's electronic information hundred enterprises sum of profits of only $ 14.1 billion . Second, low brand influence. In 2013 the world's top 500 brands in the Mainland of China has 25 brands ( manufacturing enterprises 7 ) selected , well below the U.S. 232 . Once again, international business is not strong. According to the China Enterprise Confederation report , in 2013 the average index of Chinese top 100 multinational multinational 15.7% , while the world top 100 multinational companies in 2011 reached 60.7% . In innovation, organizational management and resource integration and other aspects , our advanced manufacturing enterprises and large foreign enterprises gap more obvious , it is difficult to compete in the international advanced manufacturing high ground .

    Urgent need to optimize the development of advanced manufacturing environment . Only a long-term concept of the formation of GDP on entrenched around the scale determines the priority of the work of thinking in the short term is difficult to completely change , the introduction of alternative cluster development project , depending on the production line for the introduction of technological innovation , re- investment light supporting other issues outstanding. Advanced manufacturing industry standardization compared with the international level there is a great gap between the upstream and downstream supply chain can not be ordered docking. Military and civilian resources sharing , combining military and civilian industries , there are some obstacles , some products can be converted to civilian enterprises lack the final product platform. Personnel development concept system lag, but neglected the development of great importance to improve the treatment of environmental construction , resulting in high wastage . Policy system lag between the apparent contradiction with the changing market demand , which restricts the healthy and orderly development of advanced equipment manufacturing .

    Third, to promote the development of advanced manufacturing policy recommendations

    Towards the development of advanced manufacturing is the world's manufacturing powerhouse and even economic powerhouse ranks fundamental move. Current and future periods , to seize the new round of technological and industrial revolution brought a historic opportunity to implement policies and measures to be more conducive to the development of the real economy , and promote the healthy development of advanced manufacturing strategically .

Only in this way can successfully build an upgraded version of the Chinese economy , and lay a solid foundation for the realization of the great rejuvenation of the Chinese nation .

    Develop advanced manufacturing development strategy, improve national policy support system. Involved in advanced manufacturing technology innovation , development patterns , elements of security and other factors. Thus , on the one hand from the national level to strengthen co-ordinate planning , study and formulate the development of advanced manufacturing strategy, the various elements of the development of mutually supporting ; hand to strengthen the legislation , in the form of regulations to establish an advanced manufacturing in national economic development strategy status and establish long-term mechanism to promote the development of advanced manufacturing .

    Deepening the reform of institutional mechanisms , changing resource allocation . Business is to promote the development of the subject. Advanced manufacturing sector to continue to deepen the reform of the market play a decisive role in allocating resources , the release of a comprehensive business development activity . From start to reduce the administrative examination and approval , the real establishment of enterprises as the mainstay of the investment and financing system. Implementation of negative list system , establish a transparent and fair market access system , so that innovative companies stand out. Meanwhile, to better play the role of government . Governments at all levels should focus on creating a favorable market environment , the protection of market competition fair, just , open and entrepreneurial enthusiasm to inspire people and businesses to create energy.

    Strengthen innovation-driven strategy to improve the core competitiveness of the manufacturing sector . Advanced Manufacturing is a manufacturing innovative elements together , the results of application of rapid and intense competition in the field of technology . To establish enterprises as the mainstay of the innovation system , and guide innovation resources gathered polymerization , promote research with the integration and accelerate the orderly transformation of universities and research institutes innovations . Relying on technology to build enterprise innovation platform , fully open National Laboratory , State Key Laboratory , National Engineering Research Center of large research facilities , reduce duplication, reduce the cost of advanced manufacturing innovation . In the whole of society to create a favorable environment for innovation , improve advanced manufacturing enterprises and research institutions engaged in innovation will.

    Deepen the application of information technology to improve the "two" integration level. A new generation of information technology, especially the development and application of Internet technology is changing the industry to accelerate competition mode. To promote information technology and industrialization depth of integration , deepening the integration of information technology applications and integration of innovation, improve the level of information enterprises the whole industry chain , to promote the new mode of production integrated application of intelligent manufacturing production patterns , the development of network manufacturing , promoting digital, networked , intelligent, service-oriented manufacturing . Strengthen capacity building support services , a breakthrough application of electronic , industrial software, 3D graphics and other key technologies , the whole process of the formation of product support capabilities . Encourage IT services business model innovation, operational services to carry things , to provide technical support for enterprise remote services , location services and other new businesses.

    Play a guiding effect of government investment to build a diversified investment and financing system . Innovative financing models to encourage social capital in the form of equity, debt and other involved in the development of advanced manufacturing , advanced manufacturing broaden financing channels . Encourage financial institutions to give priority to the development of advanced manufacturing , SME development to give more financial support, in particular, to increase financial support for technology research and development capital . Actively explore a variety of collateral , guarantees perfect mechanism and function , efforts to change the status of SME financing .

Fourth, is the trend of smart equipment

    Intelligence refers to the application of the technical prowess made ​​for a certain aspect of modern communication and information technology, computer network technology, industry, technology , intelligent control . Equipment industry, it is the product of the work and the production of greater use of intelligent methods to reduce the workload of staff.

    Some experts pointed out that the equipment manufacturing industry , the human being beyond the costs of raw materials to become the largest , if not accelerate the transformation of the equipment manufacturing industry to upgrade and take the road of development of intelligent , industry profit margins will be further compressed. China attaches great importance to intelligent manufacturing technology and automation industry restructuring, and to promote scientific and technological achievements into industrial automation as a development priority , "national strategic emerging industries," second five "plan " clearly , "Twelve Five" period, key areas of the manufacturing process to achieve significantly improved level of intelligence .

    For a long time , the global construction machinery market technology products by the United States , Japan, Western Europe, Russia and other international conglomerates monopoly. After nearly 10 years of development, China's equipment manufacturing industry has made impressive achievements in both Zoomlion, Sany , XCMG, as the representative of China Weichai companies overseas M & A boom lift , leading China's equipment manufacturing technology products overall market brand upgrade.

    However , China's equipment manufacturing industry is still big but not strong , with low-end product manufacturing industry, the focus shifted to Southeast Asia and other developing countries re-industrialization strategy lead to the rapid development of high-end manufacturing enterprises , China's equipment manufacturing industry in the global status challenges. To address this challenge, the intelligence level of intelligence products and production processes will become an important weapon in the future of China's equipment manufacturing industry could win strong opponents like clouds in the global equipment market.

    How intelligent, their performance is the most intuitive robot introduced , many enterprises have been large-scale use of robots for welding, painting , assembly and other work in the production process . It is understood that in 2005 and 2015 , the global average annual sales growth of industrial robots expected to be 9%, while the average annual sales growth rate of China's industrial robots are expected to reach 25%. By 2015, China robot market demand will reach 35,000 units or 16.9 % of the global total, becoming the largest market robots .

Fifth, the rapid development of smart technology

    Use of intelligent robots in production , it has been a relatively common phenomenon. And more people are intelligent products mentioned , it tends to think of the unmanned , this technology is also a large number of construction machinery manufacturers have sought and continue to further research and development.

    Not long ago, in Volvo 's new R & D center in Jinan , an excavator hydraulic system can be automatically adjusted according to real-time conditions debut . Product that can guarantee the smooth driving and comfort at the same time to complete the work. Another loader is completely driverless , computer rely solely on their own judgment, to complete the loading task , according to Volvo's technical personnel, although this loader is currently only stay at the technical level , not fully market-oriented, but its market outlook undoubtedly optimistic.

    2013 , Hill pushed bulldozers on the successful application of its wholly hydraulic unmanned technology. Through self-development control procedures can be manual and wireless remote control , wireless remote control in case of successful implementation of the bulldozers start, turn off all the basic functions of running the system , the work unit system.

    Well , according to David tie rod end end is understood that in 2012 , the production of LOVOL equipped with " agricultural machinery navigation and automatic operating system" unmanned tractors, and other presentations were planting cotton , which marks China's first test applications in the field of agricultural navigation and operating automated system, thus truly unmanned . According to senior LOVOL introduced this product to achieve the automatic control of precision tractor planting, fertilizing , ridge , throwing medicine and other operations , greatly improving the standardization of the tractor operations , enabling precision agriculture .

    The first relates to the field of enterprise unmanned undoubtedly Caterpillar , which as early as the 1980s began the development of mining dump trucks unmanned technology and success. From 1994 to 1995, tested to 1996 Caterpillar 777D mining trucks automated formal launch , and gradually enter the market. It is understood that , so far, unmanned Caterpillar 789 mining vehicles has begun to apply , its effect has been recognized by customers .

 Six , intelligent long way to go

    From the perspective of the development of industrial intelligence equipment overseas development model in Europe and America and Japan are different. Japan and Europe have a complete industrial chain of industrial robots , except that the initial development of industrial robots in Japan with a clear division of labor , the clustering effect constitute a complete industrial chain of industrial robots , while European companies are more inclined to the whole industry chain integration development , a single company can complete turnkey package . Europe and Japan is different from the United States in the industrial robotics industry chain mainly in the field of system integration , the robot body is mainly imported from Japan and Europe....

 
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